螺柱焊现场故障代码与报警

welding is not permitted.

解释: 启动焊接信号后无接触信号,导致无法焊接文章源自好焊孙辉博客 https://www.sunhui.me好焊孙辉-https://www.sunhui.me/weldgyzb/autoweld20241129.html

Cause: • No stud in collet.文章源自好焊孙辉博客 https://www.sunhui.me好焊孙辉-https://www.sunhui.me/weldgyzb/autoweld20241129.html

原因:  夹套里没有焊钉文章源自好焊孙辉博客 https://www.sunhui.me好焊孙辉-https://www.sunhui.me/weldgyzb/autoweld20241129.html

• Feeder without weld studs.

送料器里没有焊钉文章源自好焊孙辉博客 https://www.sunhui.me好焊孙辉-https://www.sunhui.me/weldgyzb/autoweld20241129.html

• Stabilizer incorrectly set or contaminated.

支撑脚或喷嘴调整不当或太脏文章源自好焊孙辉博客 https://www.sunhui.me好焊孙辉-https://www.sunhui.me/weldgyzb/autoweld20241129.html

• Weld circuit interrupted.

焊接回路中断文章源自好焊孙辉博客 https://www.sunhui.me好焊孙辉-https://www.sunhui.me/weldgyzb/autoweld20241129.html

• Weld head fault (i.e. weld head got jammed).

焊头故障（例如：焊头被卡住了）文章源自好焊孙辉博客 https://www.sunhui.me好焊孙辉-https://www.sunhui.me/weldgyzb/autoweld20241129.html

• Collet defective.

夹持器损坏了文章源自好焊孙辉博客 https://www.sunhui.me好焊孙辉-https://www.sunhui.me/weldgyzb/autoweld20241129.html

Remedy: • Remove loading fault.文章源自好焊孙辉博客 https://www.sunhui.me好焊孙辉-https://www.sunhui.me/weldgyzb/autoweld20241129.html

措施： 排除送钉故障文章源自好焊孙辉博客 https://www.sunhui.me好焊孙辉-https://www.sunhui.me/weldgyzb/autoweld20241129.html

• Check adjusting of stabilizer.

检查支撑脚或喷嘴的调整状态

• Check welding circuit.

检查焊接回路

• Stud feeding.

送一次钉

• Repeat weld cycle.

重复一次焊接

• Replace collet.

更换夹持器

• Notify service engineer!

专业人员处理

Fault 3: “Weld tool not in back position“

故障 3 ：焊头没有在焊接位置

Explanation: Proximity switch for back position not configured, defective or power supply missing.

解释：焊接位置的接近开关没有被盖住或接近开关被损坏或者没有电压

Cause: • Drop in compressed-air supply.

原因： 压缩空气供应气压不足

• Cable package defective.

管线总成损坏

• Monitoring time after welding was exceeded.

焊接之后的检测时间超差

• Weld head defective.

焊头损坏

• Feeder defective.

送料器损坏

• Collet welded to work surface.

把夹持器焊在工件表面了

Remedy: • Check compressed air.

措施：  检查压缩空气供应装置

• Check cable package.

检查管线总成

• Check weld head - slide rail motion.

检查焊头运动滑轨

• Check or replace weld head.

检查或更换焊头

• Check feeder.

检查送料器

• Check feeder fuses F1-F3.

检查送料器保险丝F1-F3

• Reset fault.

故障复位

• Replace collet.

更换夹持器

• Notify service engineer!

专业人员处理

Fault 5: “Weld procedure sequence fault“

故障 5 ：焊接程序顺序故障

Explanation: Due to a malfunction the weld sequence is not terminated correctly.

解释：由于一个错误功能使焊接过程没有按照程序进行到底

Cause: • Feeder or SMPS malfunction.

原因：  送料器或电源故障

Remedy: • Reset fault.

措施：  故障复位

• Check welding (if necessary repeat welding).

检查焊接（重新焊接）

• Notify service engineer!

专业人员处理

Fault 6: “Program no selected“

故障 6 ： 缺少程序

Explanation: The weld unit does not detect any program number.

解释： 焊接单元不识别程序号码

Cause: • Program no. is 0.

原因： 程序号码为0

• Transfer signal has not been set.

没有设置接受信号

• Data line defective.

数据线被损坏了

Remedy: • Customer interface (or interface program) must be verified.

措施： 检查用户接口（或接口程序）是否编写

• Notify service engineer!

专业人员处理

Fault 7: “Program not active“

故障 7 ： 程序没有激活

Explanation: The selected weld program is not active and therefore cannot be executed.

解释： 由于被选择的焊接程序没有被激活,因此无法实施焊接

Cause: • Weld unit incorrectly programmed.

原因： 焊接单元程序编写错误

• Fault customer control.

用户控制端错误

• Data line defective.

数据线被损坏了

Remedy: • Check weld program and activate or select an active weld program.

措施：  检查焊接程序并激活或者选择一个已经激活的程序

• Notify service engineer!

专业人员处理

Fault 13: “SMPS: Lift fault“

故障 13 ：   电源：没有拉弧

Explanation: Weld unit is unable to identify lift via measurement lines.

解释：焊机通过它的测量线不能确定拉弧过程

Cause: • Incorrectly sequence of lift movement.

原因： 拉弧过程的顺序不正确

• Weld conditions prohibit lift.

焊接条件阻碍了拉弧

• Cable package defective.

管线总成损坏

• Weld head defective.

焊头被损坏

• Defective feeder.

送料器被损坏

• Internal process cycle fault.

设备内部运行故障

Remedy: • Check weld conditions.

措施： 检查焊接条件

• Check weld head.

检查焊头

• Check feeder.

检查送料器

• Stud feeding.

送一次钉

• Check feeder connection.

检查送料器连接线

• Repeat weld cycle.

重复一次焊接

• Forced WC.

启动焊接完成信号

• Notify service engineer!

专业人员处理

Fault 15: “Drop down timeout“

故障 15 ： 下落时间超时

Explanation: Max. drop time was exceeded and welding was stopped.

解释： 下落时间超出最大允许值，焊接被中断

Cause: • Air gap incorrectly adjusted.

原因： 间隙调整错误

• Weld circuit resistance too high.

焊接回路电阻过高

• Measurement line-ground missing.

没有连接地线测量线

• SKK / PK defective.

自动焊头或焊枪损坏

Remedy: • Reset fault.

措施： 故障复位

• check measurement line (if necessary, reduce weld circuit resistance)

检查测量线（降低焊接回路电阻值）

• Check setting of SKK- / PK.

检查自动焊头或焊枪状态

• Notify service engineer!

专业人员处理

Fault 16: “Open circuit, no arc“

故障 16 ： 空载焊接

Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.

解释： 焊接过程中拉弧被断开，或焊接回路电流小于80A

Cause: • Air gap too large.

原因： 间隙过大

• Gun was removed at the beginning of the weld.

焊枪在开始焊接时被提起

• Extremely impure work surface.

焊接表面油污太多

• Fault SMPS.

电源故障

Remedy: • Repeat weld cycle.

措施： 重复一次焊接

• Stud feeding.

送一次钉

• Check adjusting of the weld gun.

检查焊枪的调整

• Check welding conditions.

检查焊接条件

• Check work piece conditions.

检查工件表面

• Notify service engineer!

专业人员处理

Fault 17: “Measurement line broken“

故障 17 ： 测量线中断

Explanation: Measurement line signal not any longer detected.

解释： 测量线信号没有被捕捉到

Cause: • Measurement line broken or incorrectly connected.

原因： 测量线损坏或连接错误

• Reversed measurement line-ground and measurement line.

地线测量线和测量线接反了

• SOW power failure.

和工件的接触电压中断

• Weld line interrupted.

焊接电缆中断